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KIPAC GUIDE
KIPAC GUIDE · EN
CE documentation · Boat stands 1–40 t · S355 structural steel · European manufacturer (Croatia/EU)
KIPAC GUIDE · EN
MERCURY OUTBOARD WINTERIZATION

Mercury Outboard Winterization Guide: Step-by-Step by Model

Winterizing a Mercury outboard correctly protects the engine through months of storage and avoids costly repairs in spring. This guide covers the key steps for Mercury FourStroke and two-stroke models — flushing, fogging, gear oil change, and setting the engine up for safe land storage. Always consult your Mercury owner's manual for model-specific procedures.

Guide

Why Mercury Outboard Winterization Matters

Mercury outboard motors are among the most widely used marine engines in the world, and they are built to last — but only if stored correctly over winter. Water left inside the cooling passages can freeze and crack the block. Untreated fuel can gum up carburettors and fuel injectors. Gear oil contaminated with water breaks down and accelerates bearing wear. These failures may not be covered under a standard warranty if improper winterization is identified as the root cause.

This guide summarises the main winterization steps for Mercury outboard motors and highlights where to find the correct specifications for your exact model. It is not a replacement for your Mercury service manual — procedures, torque specs, oil capacities, and fogging sequences vary by engine family and model year. For anything beyond the general steps described here, refer to the Mercury service manual for your specific motor.

Guide

Mercury FourStroke vs Two-Stroke: Key Differences for Winterization

Mercury's current outboard lineup is predominantly four-stroke — the FourStroke range covers 2.5 hp to 600 hp and includes the ProXS, SeaPro, and Verado families. Older Mercury two-stroke engines (including OptiMax direct-injection models) remain in service and have different winterization requirements.

For four-stroke models, the main winterization steps are: flush the raw water cooling system with fresh water, change the engine oil and filter, drain and replace gear oil in the lower unit, fog the cylinders with engine storage oil, and stabilise or drain the fuel system. For OptiMax two-stroke models, the process is similar but does not include an engine oil change. Instead, cylinder fogging is done through the air intake per Mercury's procedure. For carbureted two-stroke models, carburettor draining or stabiliser treatment is critical.

Mercury Verado models (supercharged inline-six four-strokes) have additional service items including a supercharger oil check and serpentine belt inspection — consult the Verado-specific service manual. Mercury SeaPro commercial motors are often run year-round in warmer climates but should receive the same protective treatment if stored in sub-freezing conditions.

Guide

Flushing the Cooling System

The first step in Mercury outboard winterization is a thorough freshwater flush of the raw water cooling system. This removes salt, sand, and mineral deposits from the cooling passages and ensures nothing is left behind to corrode or restrict flow.

For most Mercury outboards, flushing is done via flush muffs placed over the lower unit water intake, connected to a fresh water hose. Run the engine at idle per Mercury's recommendation — typically two to five minutes — until the water runs clear from the exhaust. Some Mercury FourStroke models have a dedicated flushing port (marked with a hose connection point) that allows flushing without starting the engine, which is useful for post-season maintenance without running the motor.

Do not run a Mercury outboard out of the water without a water source connected — the raw water pump impeller can be damaged within seconds without cooling water flow. After flushing, allow the engine to drain completely before storage.

Guide

Fogging Cylinders and Treating Fuel

Cylinder fogging protects the cylinder walls, piston rings, and valve faces from corrosion during storage. Mercury recommends using Mercury Precision Lubricants Engine Storage Oil (or equivalent manufacturer-approved product) applied through the air intake while the engine is running, then shut down immediately to leave a protective film inside the cylinders.

For EFI (electronic fuel injection) Mercury four-stroke models, the fogging procedure may differ slightly — the storage oil is typically sprayed into the air intake throttle body while the engine is running at idle, then the engine is shut off immediately. Do not fog through a spark plug hole on EFI engines without consulting the service manual, as this may not correctly distribute the oil.

Fuel stabilisation or draining is the other critical step. Mercury recommends either adding a fuel stabiliser (such as Mercury Fuel System Treatment) to a full tank and running the engine briefly to circulate it through the fuel system, or alternatively draining the fuel system completely. E10 ethanol-blended fuel is especially problematic in storage — it absorbs moisture and can phase-separate within months, leaving a corrosive layer at the bottom of the tank and fuel lines. If your marina supplies E10, fuel stabilisation is not optional.

Guide

Lower Unit Gear Oil Change

The lower unit of a Mercury outboard houses the gears and propeller shaft bearing, all lubricated by gear oil. Draining and replacing this oil annually — or at the intervals specified in your service manual — is standard maintenance, and doing it before winter storage rather than after has a practical reason: if the drained oil appears milky or contains water, you have time to diagnose and repair the seal before the motor sits all winter.

Milky gear oil indicates water ingress through a damaged prop shaft seal, driveshaft seal, or O-ring. Leaving water-contaminated gear oil in the lower unit over winter allows it to freeze, degrade bearings, and corrode internal components. If you find contaminated oil at the drain plug, have the seals inspected and replaced before the motor goes into storage.

Mercury specifies their own gear oil grades (Mercury Precision Lubricants Hi-Performance Gear Lube or equivalent) — use the specification listed in your service manual for your model. Refill volume varies by lower unit size. Do not over-fill; check the vent screw procedure in your manual.

Guide

Battery Disconnect and Pre-Storage Checks

Disconnect the battery from the motor before storage. A Mercury outboard with power connected can draw a small parasitic current from the battery management system. Over several months of storage this may deplete the battery. Store the battery separately in a cool, dry location and connect it to a trickle charger or battery maintainer to preserve capacity.

Before covering the motor for winter, check the propeller for nicks, dings, and bent blades. A damaged prop is worth repairing over winter rather than discovering it at launch. Check the anode (sacrificial zinc or aluminium) on the lower unit — if the anode is more than 50 percent consumed, replace it before storage. The trim and tilt system should be left in the tilted-up (raised) position during storage to drain any residual water from the hydraulic passages and to keep the lower unit out of the water if the boat is stored on a trailer.

Spray all external electrical connectors, tilt pin, and clamp screws with a corrosion inhibitor. Apply a light coat of grease to the steering pivot point and throttle linkage per the service manual specification.

Guide

Storing Your Boat Safely on Land for Winter

KIPAC does not service Mercury engines, but after winterization, how your boat is supported on land matters for the entire vessel — and for the motor itself. An outboard motor left on a boat that is improperly supported can stress the transom over months of storage, particularly if frost heave or ground movement shifts the support points.

For boats stored on land with a Mercury outboard mounted, use CE-documented boat stands positioned at the manufacturer-recommended support points along the hull — typically keel and bilge. KIPAC boat stands are designed for extended land storage loads and are adjustable to accommodate different hull shapes and beam widths. Position the boat level athwartships and fore-and-aft to avoid any strain on the transom mount.

For smaller outboards removed from the boat for storage, store the motor upright (or in the position specified in your Mercury owner's manual — some models specify tilt position for storage) in a dry, frost-free location. Use a proper outboard motor stand rated for your engine's weight to keep it stable and protected. Do not store a Mercury outboard on its side unless the service manual specifically allows this for your model.

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FAQ

FAQ

Do I need to change the oil on a Mercury FourStroke outboard every winter?

Yes — Mercury recommends changing the engine oil and filter at least annually for four-stroke models. Doing it before winter storage rather than at spring commissioning means the engine sits on fresh oil and any water contamination found in the drained oil can be investigated before the motor is sealed up for months.

Can I use any fuel stabiliser in my Mercury outboard?

Mercury recommends their own Fuel System Treatment product, but other marine-grade fuel stabilisers are generally acceptable. The key is using a product rated for marine use and following the dosage instructions. Whichever product you use, run the engine briefly after adding it to distribute the stabiliser through the fuel system and injectors.

How do I fog a Mercury EFI outboard without a carburettor?

For EFI Mercury FourStroke models, fogging oil is sprayed into the throttle body air intake while the engine runs at idle, then the engine is shut off immediately. The exact procedure varies by model — consult your Mercury service manual. Do not apply fogging oil through the spark plug holes on EFI engines without explicit manual guidance.

Should I remove my Mercury outboard from the boat for winter?

It depends on motor size, storage location, and your preference. Large outboards are typically left on the boat. Smaller portables (up to approximately 30 hp) are often removed and stored separately on a proper outboard stand. If left on the boat, ensure the motor is tilted up, drained, and stored on a boat that is correctly supported on CE-documented stands.

What position should a Mercury outboard be stored in for winter?

Tilt the motor to the full up position during storage to drain any residual water from the driveshaft housing and exhaust. Some Mercury models also allow storage in the vertical (running) position — check your owner's manual. Do not store a Mercury outboard laid on its side unless the manual specifically permits this for your model.

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The Supplier must confirm the orders within three working days in writing unless otherwise specified or immediately reject them if not otherwise obligated by an agreement with the Buyer to accept the placed order. If the Supplier does not confirm the order within the specified time, the Buyer reserves the right to cancel or modify the order without any consequences.

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The Transfer of Risk is by the provisions of the agreed Incoterm. However, if the contract requires installation at the site and/or commissioning, the risk is not transferred until the installation or commissioning, whichever is applicable based on the Supplier’s contractual obligations, has been

Privacy Policy for kipacboatstands.com

Website https://kipacboatstands.com (hereinafter: web location) was launched and edited by Spinea Navis (hereinafter: our company or us). With the first use of the web location, it is deemed that you are fully acquainted with these Terms, that they are clear to you and that you accept them. If you do not agree with them, please do not access the web location and do not use its content. If you have any questions or uncertainties regarding the Terms of Use, please contact us at info@kipacboatstands.com

From the personal information we have to process during registration and those that you voluntarily enter, other users (both registered and unregistered) will not be able to see your information nor any other personal information you entered upon registration while they use the kipacboatstands.com website. By registering with kipacboatstands.com, you give your explicit consent that the personal information you entered is processed for the purpose and in the manner provided by in our Privacy Policy at kipacboatstands.com.Our company respects your privacy and processes your personal information fairly and lawfully.

Introduction to the Privacy Policy: Welcome to kipacboatstands.com value your privacy and are committed to protecting your personal information. This Privacy Policy outlines the types of information we collect, how we use it, and the measures we take to ensure its security. By using our website, you agree to the terms and conditions described in this policy. We encourage you to read this document carefully to understand our practices regarding your personal information and how we handle it.

Types of Personal Information: Personal information is any information about the identified person or a person that can be directly or indirectly identified (e.g. first and last name, address, telephone number, email address, etc.).

Improving Content, Functionality, and Services: We collect personal information to improve the quality of content, functionality and services at kipacboatstands.com so ​that we can meet your interests and needs to inform you about the existing and new content, functionality and services of kipacboatstands.com that could interest you and to familiarize you with our products and services, as well as those from our affiliates and partners.

Information we process: Access to the kipacboatstands.com website is free and no registration is required. If you decide to register, you can use more content and functionality of the kipacboatstands.com website (for example, sign up for newsletters or create a profile with a resume). Providing personal information is voluntary. We do not process more personal information than is necessary for your participation in any activity on our website. When registering, we can process the following personal information: your username, password, first and last name, and e-mail address). Additionally, you have the option to enter additional personal information if you wish. You have the right to oppose the receipt of promotional e-mails (newsletters, news alerts…) by sending us a notice to the address info@kipacboatstands.com with your request or you can opt-out of this functionality yourself if offered in a promotional e-mail.

Obtaining Consent for Data Processing: We process your personal information only based on your consent – freely given and representing an explicit statement that the personal information you have made available to us by registering and using the website is processed for the purposes determined by this Privacy Policy. Your consent will be requested when filling out the appropriate form available at the kipacboatstands.com web pages. Without consent, personal information may be collected and processed in cases determined by law.

Data Storage and Protection Measures: We store the collected personal information in electronic form and, to protect it, we apply the appropriate technical, organizational and personnel protection measures of personal information and procedures to prevent unauthorized access to the personal information that is not available to other portal users and to ensure they are used following the purpose of the processing.

Surveys and questionnaires: We occasionally conduct surveys, studies, questionnaires, etc. on our web pages: we consider the information collected in this way confidential and we use them exclusively for Spinea Navis needs. Only the summary results of such surveys and questionnaires or studies can be used for public relations purposes and can be shared with you on kipacboatstands.com.

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Since we do not have control over the personal information that you submit when accessing or using other portals, or that you submit directly to third parties (e.g. when participating in sponsored activities), to the maximum extent permitted by law, we exclude liability for damages that may arise for you or third persons due to providing personal information in such a manner.

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Cookie Usage and Management: When you access a particular page from kipacboatstands.com, we send you cookies which are stored on your computer and are used to record information about your previous visits (for example, how many times you have visited kipacboatstands.com). This means that we will look for your cookie every following visit to kipacboatstands.com to read the information recorded on it. A cookie does not contain your personal information, but it enables faster and more efficient activation of information, data and settings that you have previously communicated when accessing and using kipacboatstands.com. Our cookies on your computer cannot be accessed by a web page that is not part of the kipacboatstands.com website.

The kipacboatstands.com website monitors the statistical number of visits to its pages solely to obtain the necessary information about the attractiveness and effectiveness of its web pages and it uses a third-party service called Google Analytics. Detailed third-party information about this service, as well as the user’s ability to manage cookie settings, are availableat: http://www.google.com/analytics/learn/privacy.html.

To provide you with a better user experience and effectively plan future marketing campaigns and publish content in line with your interests, we use Google Analytics Demographics and Interest Reporting tool that collects information on the gender, age, and interests of the user.

Cookie ban: You are authorized to prohibit receiving cookies from the kipacboatstands.com website by choosing this option in the Tools/Options menu in your browser.

Control: You can at any time request a review of all the personal information we have received from you. We may update, correct, or delete this information at your request (if the relevant information is still in our information records) or stop using this information in the future. If you wish to exercise this right, just contact us at info@kipacboatstands.com.

Links: We are doing everything in our power to ensure that all redirects from our web pages direct you to websites whose content is good in the sense that it does not encourage negativity. However, web pages and web addresses are changing rapidly, and we cannot always guarantee the content of every address you are directed to.

If you have any questions or doubts regarding the Privacy Policy at kipacboatstands.com or in connection with your experience with this web address, please contact us at  info@kipacboatstands.com.

Changes and termination of the Privacy Policy at kipacboatstands.com: Spinea Navis reserves the right to change or terminate all or any part of this website and Privacy Policy at kipacboatstands.com at any time. Changes shall come into effect by publishing them on this address or when users are notified about them. Privacy Policy shall apply until their termination by you or by Spinea Navis. Termination by you, which is possible at any time, means the termination of the use of these web pages and the cancellation of all materials and content downloaded and used from the same website.

Terms of Use kipacboatstands.com

We reserve the right to change the layout and content of the web location and these Terms of Use. Therefore, we ask that you periodically review them to get acquainted with any potential changes. We will consider that your subsequent use of the web location represents your acceptance of any potential changes.

Permitted use: Downloading and printing of any catalog, brochure and/or form, and review of other materials and content at this address is only possible for personal purposes. It is prohibited to publicly broadcast, transmit, publish, alter, reproduce, distribute, take part in the transfer or sale of, make copies, circulate, or use the full content of the web location or any part of it in any way, or to select or adapt its content, without prior express written consent from Spinea Navis and other holders of copyright and other intellectual property rights. If such permission is issued, it is not permitted to delete or alter existing information related to copyright and/or trademark or other intellectual property rights.

Use for commercial purposes: It is prohibited to use the web location for trade, sale and other commercial purposes other than the purchase from Spinea Navis. No advertisement of, or inviting tenders for, products and services is permitted without written consent from Spinea Navis. It is forbidden to transmit and publish obscene, offensive, vulgar, threatening or rude or otherwise unacceptable or illegal content, as well as one that violates any rights of any party, and in particular, content containing viruses or other harmful material. Users shall take responsibility for any damage resulting from their activities that are not in accordance with the aforementioned, as well as for any other type of damage that might result from it. Spinea Navis  reserves the right (but not the obligation) to delete, in whole or in part, the content published by users on the web location.

Submitting content and materials: By submitting content and materials to this address (including photos and video content), you automatically grant (or warrant that the material owner explicitly granted) to Spinea Navis  irrevocable, permanent and exclusive rights and licenses to use, adapt and alter, incorporate into other works, translate, publish, transfer and distribute throughout the world the material in question, in any form and through all known and future media, for any purpose and with no charge. The terms of this item shall apply even after the termination of these Terms.

Copyright and other intellectual property rights: The content of the web location is copyrighted by Spinea Navis, or ceded to Spinea Navis, and it is owned by third parties. Spinea Navis also owns the copyright to edit, select, and adapt the content of the web location. Furthermore, the web location contains trademarks, names of individuals and other intellectual property content owned by Spinea Navis or third parties, and Spinea Navis is the holder of the license. You may not consider that any content on the web location is to be used without restriction. A copying license may be requested.

Images and videos: All photos, images, videos, persons’ biographical information and/or other materials appearing on the web location are solely owned by Spinea Navis. The copyright and other intellectual property rights of all materials on the web location belong Spinea Navis. All rights reserved. Permission is granted to entities for the use of these materials solely for advertising, editorial and informational purposes of publication in newspapers, journals and electronic media. Other uses of materials from the web location are not permitted. In addition, it is not permitted to use any material from the web location related to selling or offering to sell products or services of any kind. The defined permission and the manner of using the web location may not be transferred, subcontracted or assigned, and any intended and attempted transfer, subcontracting or assignment will be considered null and void. By using the material from the web location, media users undertake to fully comply with the limits, conditions, and requirements set forth herein.

Warranties and denial of rights: Spinea Navis shall make reasonable effort to publish accurate and up-to-date information on the web location, but does not assume the responsibility for the accuracy and completeness of this information, and it does not give the right of objection in that respect. In addition to product warranties explicitly disclosed by Spinea Navis, we emphasize that all materials and content on the web location should be taken “as they are,” and Spinea Navis is not responsible for any possible consequences that may result from a different interpretation of materials and content on the web location. Spinea Navis does not guarantee that the web location will always be accessible and available, and that it will not contain errors or viruses. Each user explicitly accepts the use of the web location at their sole discretion.

Spinea Navis is not responsible for any damage or injury (including, but not limited to, special or consequential damages) that may be the result of the use or inability to use any part of the web location, or the content published or added by other users to the web location.

Media entities and other users who use the web location explicitly agree to indemnify Spinea Navis   for any and all claims, costs, damages or accountability resulting from the careless use of the material from the web location by the same user, including any direct, indirect, incidental, special or consequential damage.

Furthermore, Spinea Navis and its distributors, partners and suppliers do not assume any legal responsibility for the accuracy, completeness or usefulness of the information, devices, products or processes shown herein and do not guarantee that the use of information, devices, products or processes will not disturb private rights.

Denial of the right to advertise: The mention of any specific product, process or service that has a marketing name, trademark, manufacturer, or similar does not necessarily mean that Spinea Navis or any of its employees and suppliers are advertising, recommending or favoring it.

Denial of the right to external links: The appearance of external hyperlinks does not mean that Spinea Navis, distributors, partners or suppliers are advertising such external web locations, or information, products or services they contain. Spinea Navis and any of its employees, distributors, partners or suppliers have no control over information containing such external locations. The external links on the web location comply with the Spinea Navis policy, which is not responsible for the content of any related website it has received from its servers. Links may include text links, small pictures, icons or thumbnails that illustrate the link, and do not advertise a business, products or services.

Personal information protection, confidentiality, and cookies: Spinea Navis can use the so-called cookies – a set of data that serves as your anonymous individual identifier as the web location sends it to your browser and stores it on your computer. Cookies are used for the functioning of all web location features and for the better user experience.

When accessing a web location, cookies identify search parameters, but not the parameters of the user themselves. Cookies cannot detect the user’s personal identity. Spinea Navis can collect information by using “pixel tags,” “network signals,” “empty GIFs,” or similar means (jointly referred to as “pixel tags”) that makes it possible to know when an individual user visits the web location.

Spinea Navis uses third-party cookies to get statistical data on the number of visits to the web location and on the way it is used. Data collected includes user IP address, information on the browser, language, operating system, and other standard statistical data that is collected and analyzed solely in anonymous and mass form.

If you do not agree to their use, you can easily delete (or prevent) cookies on your computer using your browser settings. Find more information on cookies in Spinea Navis’s Privacy Policy, and further information on cookie management on your browser pages or at www.allaboutcookies.org.

Since the purpose of the cookies is to improve and enable better user experience when using our web location and its processes in the full range of their functionality, please note that by preventing or deleting cookies, you can disable the functionality of the web location features or cause a different look and feel in your browser.

Changes and termination of the Terms of Use: Spinea Navis reserves the right to change or terminate all or any part of this web location and its Terms of Use at any time. Changes shall come into effect by publishing them on this address or when users are notified about them. The Terms of Use shall apply until their termination by you or by Spinea Navis. Termination by you, which is possible at any time, means the termination of the use of the web location and the cancellation of all materials and content downloaded and used from the same web location.

Website https://kipacboatstands.com (hereinafter: web location) was launched and edited by Spinea Navis (hereinafter: Spinea Navis or us). With the first use of the web location, it is deemed that you are fully acquainted with these Terms, that they are clear to you and that you accept them. If you do not agree with them, please do not access the web location and do not use its content. If you have any questions or uncertainties regarding the Terms of Use, please contact us at info@kipacboatstands.com

Trademark and Copyright Protection Notice

The names and logos displayed on this site are either registered or unregistered trademarks of kipacboatstands.com and/or its third-party licensors. You are not permitted to use the trademarks or any words or logos that are part of the trademarks in connection with:

  • any advertising or publicity materials related to the distribution of information or materials obtained from this site 
  • offering any product or service that is identical or confusingly similar to any product or service offered by kipacboatstands.com 
  • any keywords, metadata, or other methods used to manipulate web traffic or search engine optimization

without obtaining the prior written consent of kipacboatstands.com and/or its third-party licensors.

This website is protected by the laws of Croatia, and all copyrights are owned by kipacboatstands.com and/or its third-party licensors.